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Vescor Catalog > Pump Motor Adapter/Dampening Flanges > Flexible Jaw Couplings



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Jaw Type Couplings — USA Standard
 

The Jaw Type Couplings from Vescor are offered in the industry’s largest variety of stock bore/keyway combinations. These couplings require no lubrication and provide highly reliable service for light, medium, and heavy duty electrical motor and internal combustion power transmission applications.

Other features and benefits include:

  • Fail safe-will still perform if elastomer fails.
  • No metal to metal contact
  • Resistant to oil, dirt, sand, moisture and grease
  • More than 850,000 combinations of bore sizes.
  • Most types available from stock in 24 hours

L Type
This coupling offers standard shaft-to-shaft connection for general industrial duty applications. Standard L type coupling hub materials are either sintered iron (L035-L150) or cast iron (L190-L276).

AL Type
The aluminum construction means this coupling is light weight with low overhung load and low inertia. The AL type also offers excellent resistance to atmospheric conditions, so it is perfect for corrosive environment applications.

C Type
These couplings provide standard shaft-to-shaft connection for medium range applications. The standard coupling hub is made of cast iron.

Applications include power transmission to industrial equipment such as pumps, gear boxes, compressors, blowers, mixers and conveyors. Jaw Type couplings are available in 24 sizes from a minimum torque rating of 3.5 in-lbs. to a maximum torque rating of 170,004 in-lbs. and a bore range of .125 inches to 7 inches. Vescor’s standard bore program covers AGMA, SAE and DIN bore/keyway and spline bore combinations.

The Jaw Type coupling is available in a variety of metal hub and insert materials. Hubs are offered in sintered metal, aluminum, bronze, steel, stainless steel and ductile iron.


Elastomers in Compression

Vescor offers four types of elastomer designs to allow for additional flexibility in addressing specific application requirements. One piece designs are used in the “L” and “AL” models (referred to as spiders) and multiple part “load cushions” are used in the “C” model couplings. The load cushions are in sets of 8 to 14 pieces depending on coupling size.

Solid Center Spider

The solid center design is the most commonly used in general power transmissions applications when the shafts of the driver and driven can be kept separate by a standard gap.

Open Center Spider

The open center spider design allows the shafts of the driver and driven to be positioned within a short distance. Open center spiders offer shaft positioning flexibility but have lower maximum RPM capability (1750 RPM max for NBR, 3600 RPM max for Urethane/Hytrel).

Cushions

The cushion design is available exclusively for the C Type jaw couplings. The load cushions are held in place radially by a steel collar which is attached to one of the hubs. This design allows for easy installation and removal of the load cushions. The cushion design have the same engineering purpose as the spider design but is more effective in the heavy duty applications that Type C couplings address.

Snap Wrap Flexible Spider

The snap wrap flexible spider design allows line spider section of the coupling to be easily installed or removed without disturbing the coupling hub. This design also allows for close shaft separations all the way up to hubs maximum bore, which is not possible with open center spiders. Maximum RPM is 1750 with retaining ring.

Spider Materials

SOX (NBR) Rubber

Nitrile Butadiene (Buna-N) Rubber, a highly flexible insert material that is oil resistant, is our standard elastomer. It resembles natural rubber in resilience and elasticity and operates effectively in temperature ranges of -40° to +212°F (-40° to +100°C). (Also applies to SXB Cushions.)

Urethane

Urethane has 1.5 times greater torque capacity then NBR and offers good resistance to oil and chemicals. However, this material provides less dampening effect and operates at at temperature range of -30° to +160°F (-34° to +71°C)

Hytrel

Hytrel is a flexible elastomer designed for high torque and high temperature operations. Hytrel can operate in temperatures of -60° to +250°F (-51° to +121°C) and has an excellent resistance to oil and chemicals. It is best used in continuous load applications rather than cycle or on/off service.

Bronze

Bronze is a rigid, porous, oil-impregnated metal insert exclusively for low speed (max. 250 rpm) applications requiring high torque capabilities. Bronze performance is not affected by water, oil, dirt, or extreme temperatures– operates in temperatures of -40° to +450°F (-40° to +232°C).


Jaw Type Coupling Selection Process

The selection process for determining the proper jaw coupling size and elastomer requires using the charts shown on the following pages. There are three components to be selected, two hubs and one elastomer. When the shaft size of the driver and driven of the application are of the same diameter, the hubs selected will be the same. When shaft diameters differ, hubs selected will differ accordingly.

Information necessary before a coupling can be selected:

  • HP (or KW) and RPM or Torque of driver
  • Shaft sizes of driver and driven equipment and corresponding keyways
  • Application description
  • Environmental conditions (i.e. extreme temperature, corrosive conditions, space limitations)

List of charts provided for Selection

Chart 1-Application Service Factors
Chart 2-Spider Performance Data
Chart 3-Coupling Nominal Rated Torque

Formulas

Nominal Torque = in-lb =

Nm =

Design Torque=Nominal Torque x Application Service Factor


Steps in Selecting a Jaw Coupling

Step 1: Determine the Nominal Torque of your application by using the following formula:

Nominal Torque = in-lb =

Nm =

Step 2: Using the Application Service Factors Chart 1 select the service factor which best corresponds to your application.

Step 3: Calculate the Design Torque of your application by multiplying the Nominal Torque calculated in Step 1 by the application Service Factor determined in Step. 2 Design Torque=Nominal Torque x Application Service Factor

Step 4: Using the Spider Performance Data Chart 2, select the elastomer material which best corresponds to your application.

Step 5: Using the coupling Nominal Rated Torque Chart 3, locate the appropriate elastomer material column for the elastomer selected in Step 4. Scan down this column to the first entry where the Torque Value in the appropriate column is greater than or equal to the Design Torque calculated in Step 3. Once this value is located, refer to the corresponding coupling size in the first column of the Coupling Nominal Rated Torque Chart 3. Refer to the maximum RPM value for this elastomer torque capability to ensure that the application requirements are met. If the requirement is not satisfied at this point, another type of coupling may be required for the application. Please consult our engineers.

Step 6: Compare the application driver/driven shaft sizes to the maximum bore size available on the coupling selected. If coupling bore size is not large enough for the shaft diameter, select the next largest coupling that will accommodate the drive/driven shaft diameters. Refer to Chart 3.

Step 7: Using the item Number Selection Charts, find the appropriate Bore and keyway sizes required and locate the item number.


Selection Example

A coupling is needed to connect a 20HP standard electric motor rated at 1800 RPM to a rotary pump. The shaft sizes of the electric motor (driver) is 2.0 inches and the pump (driven) is 1.75 inches. There are no special environmental conditions and the general operating temperature is normal room temperature 72°F. Less than 1° of misalignment is expected.

Step 1: Determine the Nominal Torque:

Nominal Torque

Step 2: Using the Application Service Factor Chart 1, select the service factor which best corresponds to your application. The application Service Factor for an electric motor with standard torque driving a rotary pump is 1.25. The value of 1.25 is found under the application category Pumps, Rotary, column: Electric Motor w/Standard Torque in Chart 1.

Step 3: Calculate the Design Torque of your application:

Design Torque = Nominal Torque x Application Service Factor
  = 700.28 x 1.25
  = 875.35 in-lb

Step 4: Using the Elastomer Performance Data Chart 2, select the elastomer material which best corresponds to your application. Since there are not special environmental conditions, the operating temperature is 72°F and less than 1° of angular misalignment is required, the NBR elastomer material is selected.

Step 5: Using the Coupling Nominal Rated Torque Chart 3, the NBR elastomer column is used to determine the proper coupling size. Scanning down the NBR column, the first entry to accommodate the Design Torque value of 875.35 in-lb is the size L150 with a nominal torque rating of 1,240 in-lb. Referring to the maximum RPM of 1800 on the electric motor of the application does not exceed the 5000 RPM maximum allowed for the L150 size coupling with an NBR elastomer.

Step 6: Compare the application driver/driven shaft size to the maximum bore available in the coupling selected. The electric motor (driver) of this application has a shaft size of 2.0 inches and the pump (driven) has a shaft size of 1.75 inches. The L150 coupling has a maximum bore less than the driver shaft size. Continuing down the Maximum Bore column, in Chart 3, the L190 size is found to have a maximum bore size of 2.125 and is able to accommodate the driver/ driven shaft sizes. Therefore the proper coupling size for the application is a L190 coupling with an NBR elastomer.

Step 7: Using the item number Selection charts, locate the appropriate item numbers. The L Type Coupling Elastomer Chart, and the L Type Coupling Inch Hubs Chart, provides easy reference to the item numbers. Locate the L Type Couplings Inch Hubs Elastomer Chart. The elastomer is selected by scanning down the type column and locating the NBR (Solid) entry. Read across to the L190 column and locate the item number 12274. Locate the L Type coupling Inch Hubs selection chart The first bore size to be located is for the 2 inch shaft on the electric motor. Scan down the Bore/Keyway column to the 2 inch bore entry. Read across to the L190 column to locate item number of 12303. The second bore size is located is for the 1.75 inch shaft on the pump. Scan down the Bore/Keyway column to the 1 3/4 inch bore entry. Read across to the L190 column to locate the item number of 12299.


Chart 1

Note: Applications involving reciprocating engines and reciprocating driven devices are subject to critical rotational speeds which may damage the coupling and/or connected equipment. Contact engineering with specific requirements.

Spider Performance Data Chart 2
Note: NBR standard shore hardness is 80A±5A-except L035=60A. Other softer or harder designs are available in NBR material, consult engineering

Coupling Nominal Rated Torque Chart 3
Note: Bronze has a maximum RPM capability of 250RPM. N/A indicates not available

L Type Coupling
   
The L Type sizes range from L035 to L276. Ordering requires selecting part numbers for two standard L hubs and one standard open or solid center elastomer (spider).
L Type Coupling

L Type Hub Spline Bore Chart

Note:

  1. All pressure angles on above splines = 30°. Class 5 fit is standard, unless otherwise specified.
  2. All stock spline bore hubs are supplied standard with standard Centaloc Spline Locking Feature.

L Type Inch Hubs Standard Bore and Keyway Chart Selection

Metric Bore and Keyway Chart
L Type Metric Hubs Standard Bore and Keyway Chart Selection
NOTE: All finished bore hubs are provided with one set screw as standard. Non-standard bores available, consult engineering.

AL Type Couplings
 
AL Type Coupling Spiders

AL Type Inch Hubs Standard Bore and Keyway Chart

AL Type Metric Hubs Standard Bore and Keyway Chart
Note: Vescor does not recommend reboring AL hubs. All hubs are supplied standard with one set screw.

C Type Couplings
 
Cushions and Collar Chart
 

C Type Couplings

Complete coupling selection includes two standard hubs, one cushion set, and one collar with hardware


C Type Metric Hubs Standard Bore and Keyway Chart

C Type Inch Hubs Standard Bore and Keyway Chart  

 

Note: RSB (Rough Stock Bore) hub has no keyway
or set screw hole, it is not useable as shown and
must be machined to proper bore tolerances. Hub
includes inside sleeve and is drilled and tapped for
collar bolts. Non-standard bores available, consult
engineering.

 


Performance Data



Dimensional Data

L Type, C Type and AL Type Flexible Couplings Dimensional Data-Inch
NOTE: N/A=not applicable Hubs are standard with one set screw. AL150 has 2 set screws provided.


Splined Shafts
 
Installation Instructions for Fluid Power Applications
Spline bores furnished by Vescor are provided with a special spline locking feature called Centaloc (see Fig. 1). Spline shafts: For optimum spline shaft life, Vescor recommends full shaft engagement in the coupling hub.(see Fig 2.) Caution: If only partial spline shaft engagement is used, tightening of the special Centaloc spline locking feature set screw over the unused section of the spline bore will result in damage to the hub. Before tightening the Centaloc set screws, check to see if the spline shaft is engaged under the set screws.Then tighten the Centaloc set screws to the recommended torque shown below. If only one of the two Centaloc set screws is used because of limited shaft engagement, please remove the unused set screw. (see Fig. 3)
 

Flexible Couplings with splined shafts for Fluid Power Applications
     
Minimum Equipment
Separations
Spline Bore Centaloc
Set Screw Torque
Straight Bore & Keyway
Set Screw Torque
 
Note: * indicates that the min. shaft separation is based on Open Center or Snap Wrap Spiders or Style 3 couplings.

NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

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